Resources
Everything you need to start recycling plastic, design products, and set up a working workshop, built from real experience using Sustainable Design Studio machines.
Handpicked by our team
The three resources we recommend starting with.
Guide
How to recycle your own plastic
What to collect, how to sort and shred it, and what to make with it. The whole desktop process, for one person at home.
Tool
Mould slicing tool
Turn any STL into two 3D-printable mould insert halves that drop into a 3D Printed Insert Holder. Runs in your browser, nothing uploaded.
Guide
How to recycle 3D printer waste
What to do with failed prints, supports, and waste filament instead of sending them to landfill.
Questions we hear the most.
A quick orientation for newcomers, pulled from what people actually ask our team on their first week with the machines. Still unsure? Ask us something
Plastic 101
Understand what plastics are, how to identify them, and which ones work best for recycling.
GuideHow to recycle your own plastic
What to collect, how to sort and shred it, and what to make with it. The whole desktop process, for one person at home.
GuidePlastic types
Everything you need to know about the different types of plastics.
GuideWhat are nurdles?
The lentil-sized plastic pellets that wash up on beaches, where they come from, and whether they can be recycled.
GuidePlastic identification
How to sort and identify different types of plastic before you start recycling.
ToolPlastic identification tool
A six-question quiz to help you identify PET, HDPE, LDPE, PVC, PP, and PS.
GuideMelt flow index
Why a high melt flow index (MFI) matters when injection moulding with recycled plastics.
GuideHow to recycle 3D printer waste
What to do with failed prints, supports, and waste filament instead of sending them to landfill.
GuideOur top 5 plastic types
The five plastic types we recommend most for recycling projects and why they stand out.
ReferenceMaterial database
We test every plastic we come across and log the results. A living database, always growing.
Business 101
The economics of plastic recycling at desktop scale, the value ladder, and where the money actually sits.
Moulds & product design
From choosing a mould to printing your own insert, everything you need to start making products.
Guide3D printing vs injection moulding
A full breakdown of the pros and cons of injection moulding compared to 3D printing.
GuideMould use
Everything you need to know about using our moulds and troubleshooting common problems.
GuideHow to inject PLA
How to convert 3D printing waste into recycled plastic products using our Injection Mini.
How to use AI to design products
Learn the basics of using AI tools to design real world, functional products from scratch.
ToolMould slicing tool
Turn any STL into two 3D-printable mould insert halves that drop into a 3D Printed Insert Holder. Runs in your browser, nothing uploaded.
How to design a 3D printed insert
A step-by-step guide to designing a 3D printable mould insert using Fusion 360.
GuideHow to 3D print FDM moulds
How to 3D print a mould using FDM printing and everything you need to get started.
GuideHow to 3D print SLA moulds
How to 3D print an SLA mould, including what to buy and the full process from start to finish.
GuideGood product design
A comprehensive guide to what makes a great recycled plastic product.
Workshop setup
Everything you need to get your workspace up and running safely and cost effectively.
ReferenceBasic workshop tools
The basic tools you need for smooth day-to-day workshop operation, with links to find them.
ReferenceBasic PPE
All the recommended personal protective equipment for working with recycled plastics.
Example workspace setups & budgets
Real-world examples of workspace configurations and the budgets needed to get started.
Recycled filament
Turn plastic bottles into usable 3D printer filament. Guides covering bottle prep, extrusion, and print settings.
GuidePET bottle preparation
A full guide on how to prepare your PET bottles before turning them into 3D printer filament.
How to operate the Filament Maker
A step by step run through of making filament, from loading a prepared bottle to winding a finished spool.
GuideHow to join filament
Fuse two lengths of rPET into one continuous run so a spool is not limited to a single bottle.
GuideBest 3D printer settings for rPET
The best settings for 3D printing with recycled PET filament made from plastic bottles.
Project guides
End-to-end walkthroughs showing exactly how to make real products from recycled plastic.
GuideHow to make a recycled plastic torch
Injection mould a working torch and bike light, then fit the LED, battery and USB-C charging yourself. 15 to 30 minutes a unit.
GuideHow to make recycled plastic sunglasses
Injection mould a wearable pair from recycled polypropylene. Two moulds, one for the frame and one for the arms, in Holbrook, Frogskin or Sutro shapes.
GuideHow to make a recycled plastic wireless charger
A complete step-by-step guide to creating your own recycled plastic wireless phone charger.
GuideHow to make a recycled plastic watch
A complete step-by-step guide to creating your own watch from recycled plastic.
Concepts & ideas
Product concepts and real-world ideas showing what is possible when plastic waste meets good design.
Case studies
Real-world examples of studios and organisations around the world turning plastic waste into products.
Case StudyMull Club, UK
A look at Mull Club and what makes them so successful both in the UK and internationally.
Case StudySum Place, UK
A 250kg recycled plastic installation made from 2,500 injection moulded fish, in North Shields Transport Hub.
Case StudyEI Studio, Taiwan
How EI Studio takes a minimalist approach to product design and plastic recycling.
Case StudyPrecious Plastic Gambia
The Gambia's first recycling project to turn collected plastic waste into new products.
Case StudyMeridian High School, USA
How Sustainable Design Studio machines are inspiring the next generation of designers in the classroom.
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